Cutting Steel Door With Circular Saw

Measure the door.

Cutting steel door with circular saw.

How to cut down metal residential doors. A quality saw is key. Cut metal with your circular saw. First mark the clearance needed on the door.

Mark the cutting line on the top face and edges of the door and apply a 6 in. Not only will you need a different blade for cutting metal than you would for cutting wood but a metal cutting blade should not be used in the same saw as the type used for wood. Thick using a ferrous metal cutting blade. Wide strip of masking tape along the line to protect the door s finish from the circular saw s base plate.

X 50 teeth non ferrous metal cutting circular saw blade set 2 pack model 48 40 4070 48 40 4075 46. Clamp down a straight edge with. X 30 teeth ferrous and 5 3 8 in. You can then break off the tabs with a gentle tap with a hammer pic 11.

It may not be an obvious choice but fitted with the right blade a circular saw is a great metal cutting tool. For a straighter cut measure out the circular saw base plate width from the cut line. See more in the website article. Then pull out the hinge pins and lay the door on padded sawhorses.

Https ibuildit ca projects replacing the door on my shop here are some ways that you can help support the work i do in ma. Metal cutting blades are generally thicker than a normal blade and resemble a many toothed plywood cutting blade. Place the door flat on a pair of saw horses or other sturdy work surface. To safely and efficiently cut through metal with a circular saw you ll need to operate at a maximum no load rpm of 5 000.

Hot metal chips will fly everywhere. Once the mark has been cut make successive cuts below the first cut. Using a hammer drive a screwdriver up through the hinge to knock the pin out the top starting with the. In our test it cut through rebar like a hot knife through butter.

Remove the door from its hinges. Otherwise you may end up overheating the metal and cause serious harm to yourself and your power tools. Clean up the surface with a sharp chisel pic 12.