Apply a lubricant like standard oil or saw wax to your blade then slow your cutting speed by reducing the diameter of the cutting blade.
Cutting aluminum sheet with scroll saw.
However when you use a nice scroll saw that lets you adjust speed you can cut through aluminum pretty easily.
Cutting through aluminum with a scroll saw.
To cut aluminum use a wood cutting saw with carbide tipped blades.
This piece is a door kick panel decorative thing i got it at home depot for 8 it is aluminum plated with brass the symbol is a mandalorian symbol for boba f.
12 pieces scroll saw blades with spiral teeth for wood metal plastic cutting sawing carve fits most of major saw brands bosch dewalt makita etc.
Do not use a woodcutting blade as this will ruin the teeth.
Next secure your aluminum pieces with clamps and slowly feed the aluminum through the blade using steady even pressure.
Aluminum is one of the most interesting metals due to way aluminum extrusion works it makes it one of the strongest metals around even though it is highly malleable.